Question 1

What is an industrial weighing and dosing system?

Accepted Answer

An industrial weighing and dosing system is a semi-automatic or fully automatic machine that guides operators through precisely weighing and dispensing multiple ingredients for a batch recipe. The Gomaplast GMI system uses RFID bin identification, barcode ingredient verification, and a PLC-controlled carousel to enforce recipe accuracy, capture digital batch records, and integrate with ERP systems — delivering up to 120 batches per shift.

Question 2

How does batch traceability weighing work?

Accepted Answer

Batch traceability weighing automatically records every ingredient weight, lot number, operator ID, and timestamp as the batch is dispensed. The Gomaplast system captures this data in real time via the PLC and can export complete digital batch records to ERP and quality management systems — eliminating manual paper records and providing full audit traceability for GMP, ISO 9001, and IATF 16949 compliance.

Question 3

What is GMP traceability in weighing and dosing systems?

Accepted Answer

GMP (Good Manufacturing Practice) traceability in weighing systems means every batch record includes actual ingredient weights, lot numbers, operator identification, and timestamps — not just nominal recipe values. The Gomaplast GMI generates these records automatically, without manual data entry, satisfying FDA 21 CFR Part 211, EU GMP Annex 11, and ISO 9001 documentation requirements.

Question 4

How do I choose a dosing system for the food industry?

Accepted Answer

When choosing a dosing system for food manufacturing, prioritise: (1) allergen control via physical ingredient segregation and RFID bin locking, (2) FSMA and GFSI-compatible batch traceability records, (3) washdown-rated construction for food-contact environments, and (4) ERP integration for real-time inventory accuracy. The Gomaplast GMI addresses all four requirements and is used in food-grade rubber and silicone component manufacturing.

Question 5

Can the weighing and dosing system integrate with our ERP?

Accepted Answer

Yes. The Gomaplast GMI batch weighing system supports ERP and MES integration via RS232, OPC-UA, REST API, and flat-file interfaces. Production orders flow from your ERP (SAP, Oracle, Microsoft Dynamics, and others) directly to the dosing station. Batch completions, actual ingredient weights, and inventory consumption data return to the ERP automatically — eliminating manual data entry and keeping inventory records accurate in real time.

Question 6

What is the ROI of an automated weighing and dosing system?

Accepted Answer

Most facilities achieve payback in 9–24 months. Savings come from four areas: reduced material waste (typically 5–18% of annual raw material spend), lower batch rejection rates (reductions of 80–95% are common), eliminated rework labour, and reduced audit preparation time. Use the free ROI calculator at weighinganddosing.com/roi-calculator to estimate your facility-specific savings.

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